After sitting in the driver and passenger seats imagining a center console, one begins to realize the small car would feel very cramped for average-sized or bigger people. Learn more about the eDub Platform here> The original windshield washer fluid on this car used air pressure from the spare tire to force fluid from a reservoir through a valve in the same switch that controls the wiper motor speed, and finally to the squirter nozzle. Completely controlled by wire, the charger was mounted in the old fuel compartment space. We have a tiny and exposed pedal assembly, making it difficult to add a switch there. It's the purest expression of the engineering that makes cars possible, and the thing they were engineered to do in the first place be driven. The papers were signed and we had a van. It is staged for the KEP performance clutch, pressure plate, lightened flywheel, and related small parts that arrive next week. Choosing a model that has been converted before can save time and avoid unseen complications. The kit consists of a forklift loader that bolts to the stock Volkswagen transmission, a plate that adapts it, and a flywheel that . It's on the opposite side of the blue steel panel that it is mounted. It takes a lot of force and without the tool, it is a lot like pushing a rope. Click through to see how they did it. VW New Beetle Truck Conversion Kit Is Already A Best-Seller - Motor1.com I heard stories of AA vans parking outside VW shows to save them making a long journey for a call out. Classic campers are regularly used for hire, so we figured, as a good return on investment, we should run our electric camper for hire. This is hard to say, as the costs for conversion were swallowed up in all the other costs for the business. Rather than add in-line fuses, we're adding one or twosmall fuse blocks in the engine compartment. The motor controller is programmed, up and running! The most recent iteration has the Bus powered by a built Porsche 911 flat-six connected to 1989 G50 five-speed manual transmission with a Kennedy Engineered Products clutch with RSR flywheel. Quantity: 3 available 19 sold / See Feedback. we found many loose wires that needed to be dealt with. Over the past month Ive been picking little pieces off the van to prep it for its new electric drivetrain. The Parallel Configuration of the BMS units is set up and operational. VW Microbus EV Conversion Merges Powertrain Tech, Old-School Cool This length changed because the plumbing side of the front box was designed, fabricated and powder coated before we switched from standard Tesla modules to the P100D modules. Then we'll make the high current series cables and install them between modules. Plus, spotting one on the motorway on bank holiday travels. The left-most orange cable is from the front battery pack area. Years Experience. The stereo and final dash replacement piece have arrived. vw campervan conversion kits | eBay But they were rare, and expensive, and normally filled with rust. This article was created to allow the customer to follow the high-level build activity. There was no electric fan in the stock VW's because pressurized air came from the cowled engine cooling fan. We managed to cross a few more things off our bucket list. . For much of this maneuvering, there was less than a 1/4" of clearance between the body and the motor until the splined transmission shaft lined up with the splined hole in the motor coupler. Adapter Plates & Kits - Weddle Industries The heater unit (with proper voltage element) has not arrived yet. 2 - Self Opening, AC Motor 3 Phase Wire EV Motor Cable Set - 2/0 Orange, Brake Vacuum Reservoir Canister - Plastic, EV Pedestrian Trolly Bell - Horn Alternative, Gigavac GV200-MA EV Contactor - 4000 Amps Max - EV200 Replacement - 12 Volt Internal Economizer, Universal Starter Cover Plate - Fits VW, Porsche, and more, High Voltage Fuse 300 Volt 800 Amp A30QS800, EV West High Voltage High Current Fuse Holder Size 5, Remanufactured 2 Speed VW/Porsche Transmission for EV Motors, EV Specific Aluminum Lightweight Flywheel For Porsche and VW. For more recen To use all 10, we'll run two strings of 5 modules this way, in parallel. Both of these pumps have garden-hose-like flow, but we need higher pressure. Yup, 5 of us in Indie it was great! Yes Or No? With the box in place, the high current cables are the only thing not wired up. VW Bay Window Power steering conversion kit Camper late early Bus Type 2 RHD LHD. If you would like to talk to a salesperson about purchasing the Gen 4 We can't put them into the car until this is confirmed. Our mechanic was based in a small village near Whitby and found a VW specialist in Sunderland, a few miles north. As long as healthy modules are purchased, they're a good value at around $230/kWh on today's market. The great thing about an 818 kit is that they start at around $10k, so (without work) between the kit and the electric vehicle conversion kit youre looking at around $20k for a small electric sports car., The Karmann Ghia is a classic Volkswagen sports car that was made from the 50s to the 70s. The stock spring works, but not with enough safe margin. Army Of Spiral-Welding Wind Turbine Tower Trucks Sets Forth FromTexas? Based in Ghaziabad, Rexnamo Electro offers retrofitted electric cars and conversion kits for the last ten years. Add to that all the ongoing costs and repair costs and the money was gone. Volkswagen T2 Camper Van Electric Conversion Part 1 Jesper is founder ofLifelike.dk and a long-term investor in Tesla, rsted, and Vestas. You can find one of these from $10-15k., The SW20 MR2 is an awesome JDM candidate for an ev conversion. To check clearances for the custom heater ducting and behind-the-dash access we put the front battery box into place one last time (as empty). Another spot nearby was beginning to tear also, so it received the same treatment. This had to be mounted to cut and crimp their ends to the exact length needed. The COVID crisis (I had to mention it, sorry) has shut us down for a lot of the year, but when were open, were busy, which is great! The two large flat panels got three folds each and were ready for test fitting. Electric Vehicle Conversion Kits The EV market is going from strength to strength, with conversions becoming more popular too. The story goes that it came to a point where Steve believed in the project so much that each month, John would walk into Steves office and ask for money, and Steve would simply write a cheque. VW Subaru Engine Conversions - BUSARU We drill a hole and rivet the nut into position. Pop top roof, high top roof, vertical elevating roof | Reimo English speedometer is stock, the fuel gauge will display correct State Of Charge (SOC). We also decided the 12V fuse panel will be relocated so that its backside wire connections can be accessible in the future for serviceability. The water-out comes from the coolant connection nearest the positive-mostcells, one of which has the stock Tesla temperature sensor. They'll need to be traced and decide what to do with them later. The rear battery box is powder coated and in position without batteries. You can get either one, and they're both equally good in a car, both simple to use and install. The garage agreed to paint the van and do a left- to right-hand drive conversion for a reduced rate. The motor was simultaneously inched forward to clear the rear body panel. Its hard enough when those regrets are just memories, but when you wake up every morning and stare out the window to see a beautiful green camper van with no hope of being restored; thats tough. The components were carefully picked out to be the best available for the Beetle, and fit and finish have been refined. It is not a comprehensive step-by-step procedure, but we have included many details that future builders will find useful. eDub Trips is going strong, taking people on incredible staycations around North Yorkshire. They will look nice when they go on the car next week. What followed was an amazing summer. Beginning with the battery pack(s). High current cables were started, and cooling systems parts were gathered and began getting mounted and plumbed. Nov 21, 2019. The car drove excellent. (Whoopee!) 1059.50 inc. VAT. VW T2 Bay Fuel & Induction - Heritage Parts Centre A homemade fuel-line tool on thisz28 threadgave me an idea. We've continued to wire and mount some final parts, but the throttle input mechanism had to be removed while we wait on a better "return" torsion spring to handle the stock pedal and cable linkage. Taking off in 2nd or 3rd gear without clutching is just as we hoped. But I should mention it comes with quite a few very promising specs. I have a Bachelors in Architecture from FAU. They have twice the connections and odd-sized fittings as compared to the more common Tesla S modules. This week we worked out the specific placement of components that are not mounting directly to the battery enclosures. Battery enclosures sold separately. With typical Tesla Model S battery modules, these connectors are not needed nor included. We had some good chats with a company on the south coast of the UK that was for sale, but there were disagreements within the business and they didnt follow through. Removing this took two pounds off. 96. What sets this apart is its range. Since the flex circuit repair, all of the slave BMS PCBs have been modified (traces cut). All this to say it was more difficult to accommodate the P100D coolant line routes than expected. Millions of beetles were produced and there are so many still around. The stock red "Oil light" becomes a system "Fault light". Wiring schematics are being updated forthe motor and controller. The busy upper leftimage shows cell tap and thermistor wiring connected and shims (white) that precisely position and stabilize each of the 5 modules. The price of a Bharat Electric Car Conversion Kit in India is Approx. If you are embarking on a SubaruVanagon, Busaru, or Bugaru Subaru engine swap, you have come to the right place. The ElectrAA Show was also a chance to meet Robert Llewellyn, the Fully Charged presenter and a bit of an EV icon. The sound/heat deadening matt was looking ratty and was removed from the trunk because we need to mount some parts to the steel wall. A specialist in all things Porsche and VW, Zelectric offers electric conversions for a variety of different German classics, be it a 356, a Beetle, or even a Thing. These images show how we are attaching the high voltage junction/fuser/contactor box (and all other parts mounted to the rear firewall of the Beetle. The best car to convert to electric is a classic VW Beetle. The DC cables to the motor inverter/controller (the top three) are all cut to length, crimped, and stabilized. Interior workwas to follow this conversion project. Now, here lay our issue: The motor and controller were manufactured by two different companies in the US, and both had failed. Not shown, the new spare tire (narrower) is on the rim and fits into the stock location under the hood. We now have a routing plan and are proceeding to assemble! Companies like Swindon in the United Kingdom and Electric GT in the United States, are selling electric motors that (theoretically) are drop-in replacements for your internal combustion engine. Next week we begin assembly of the modules into the boxes. This complete kit will deliver 140km safe driving distance, and will charge to full in a little under 8 hours. It may not look like much, but for the previous 6 months, Indie had been sitting on the opposite side of the drive! I decided to buck up my ideas. The bottom left image shows the raw fuel gauge driver PCB (blank), and the right image shows it with components soldered to it. Thank you! Next week will be spent preparing the car to receive them. Powered up 12v systems & verified what works: didn't check courtesy light switches (door switches), hood light, trunk light, or license plate light. How hard would it be to convert a camper van to electric? I ask my mum. From 12 per month for 24 months. It is resting (almost) in place, awaiting a few holes for mounting. $5,899.00. The space in the box is very constrained, making hose overlaps a pinch risk. Products - Any - Volkswagen Swingaxle ('61-'68 T1, '61-'67 Bus) Type 1 IRS ('69 & Later) 002 Bus ('68-'75 Type 2 IRS) This complete kit will deliver 90 miles safe driving distance, and will charge to full in a little under 8 hours. The bottom left and right images show the latest 3D model and printed part with connectors in place. After the front pack goes in, we won't have much room, so we are planning the front wire routing to be neat AND as serviceable as possible. Find the right electric car conversion kit for your electric vehicle conversion project. This is one of many tabs from the wiring diagram drawing set. On Revolt's website, it notes the forthcoming Tesla drive kit includes "a highly modified 400-kW Tesla Model S motor producing approximately . The starting cost of $70,100 requires you already have a Microbus. There will be other cosmetic panels. VW of America and EV West have partnered to build an electrified Type 2 Bus. These have more cells in each of the same-sized modules. This product was added to our catalog on Wednesday 01 January, 2014. Electric Car Conversion Kit (for beginners) - Electric Cars are for Girls Complete Kits - EV Europe In that process, I determined there are10+ EV-related low voltage fuses and at least 4 relays all in the engine compartment. The channel guides keep wiring organized and the small slots are for zip ties to secure the wiring. You can pick one of these up from as low as $8k., Between the Super Beetle and the Beetle, because of their mass production you can find one for relatively cheap. Build The Adventure Parts and info to convert your VW into a powerful travel vehicle with the reliability to take you anywhere Find Parts VW Subaru engine conversions. You can find some for around $10-$15k in good working shape. The engine rubber seal bits that were left have been cut off clean at the gasket attachment point. The power delivery is about 110 pounds of instant torque, and is a lot of fun to drive. One by one, the high voltage fuses went in as each function was tested. A friend of mine has a mechanic friend who we called to see if he would be interested in the idea of helping us with the conversion. Thirty minutes later all 10 lines for the front box were pressed onto the Tesla P100D modules. To avoid hazards is critical to have a BMS that properly monitors and manages the two strings and decides whether each string is allowed to connect the DC output bus that is used by the motor controller or any other loads. There is more going on underneath the stainless steel panels. But the P100D connectors are different and have no good alternative. A final assembly of parts in the motor compartment is underway. That's 2kWh more than we'll need. A bit of non-EV conversion effort is occasional restoration work. Its position is more flexible. Then the motor assembly slid forward over the transmission shaft and stoped against the adapter plate. Potentially the cheapest Porsche candidate on this list is the 914. Universal Electric Vehicle EV Conversion Kit - Electro Swaps Kit includes 3 high quality illuminated switches, plug in wiring harnesses, and switch mounting cases. The 100-kilowatt. Lower panels will be formed to help keep the weather out. I'm told it's coming, but In the meantime, we've been using one that we had on the shelf with the same outer dimensions, but a wrong pack voltage element. That's why we test before we button up. VW and EV West partner on electric Type 2 Bus conversion - Motor Authority Solutions like this are often a gamble, but it worked great. So the garage had bought it back and now had it on sale. Zelectric Microbus. Copyright 2023 CleanTechnica. The battery cables in the car were cut to length and lugs crimped on. After a debug phase, the harness will all be covered by the same black wrap that is barely visible covering a 6-inch wire bundle that exits the right side of the power distribution box. A spring from the switch is anchored at the clutch arm (top left). At eDub Conversions, we aim to create full transparency with our costs. We can't button it up until the P100D coolant connectors arrive and are verified for proper fit and pressure testing completed. He agreed and we met for a pint at the local pub to talk it through. (On the other hand, the Army has a nearly unlimited budget, too.) For Alex and his wife Brita, VW Kombis are a full-time passion. The Westfalia has been converted successfully to electric before. The content produced by this site is for entertainment purposes only. She was immediately named Indie, as she was from a town called Andrews in Indiana. Some good options are: an old Volkswagen Beetle, Volkswagen Bus, Volkswagen Thing, Volkswagen Bug, Austin Mini, an old Mazda Miata, Porsche 911, Kharman Gia, a Samba. That includes custom enclosures, multiple heater units, a center console to hide stuff and add fan controls, which the original car never had. *END OF LIFE, NO LONGER AVAILABLE* VW Beetle Electric Car Conversion
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